Dual-Core Edge Processing
Xtensa Dual Core 32-bit LX-6 microprocessor running at up to 240 MHz. Edge and web processing run on separate cores for enhanced safety and isolation.
Web-Enabled Edge PLC
Smart Control for Cranes & Machinery
at the Edge.
IntelliKran® is a web-enabled edge PLC with a built-in web server for real-time monitoring, parameterization, and data management of cranes and industrial machinery — accessible via Wi-Fi, Ethernet, or NB-IoT LTE. CE & RoHS certified for demanding industrial environments.
- Digital Inputs
- 19 DI
- Operating Temp
- 0–60°C
- Certified
- CE / RoHS
- Connectivity
- WiFi + LTE
Platform Capabilities
Everything built into one edge PLC
IntelliKran® integrates edge computing, a built-in web server, crane safety logic, and cloud connectivity into a single DIN-rail mounted device — eliminating the need for separate gateway hardware or external servers.
Built-In Web Server
Access real-time variables, data points, charts, and graphs directly from a browser — no additional software needed. Secured with Admin and User access levels.
Crane Safety & Control
Load measurement and overload protection, slack rope and sidepull detection, anti-collision systems, no-go zoning, and ISO 12482 DWP/SWP calculations.
Industrial Safety Features
Hardware and software watchdog timers, E-stop via interrupt for critical response, start interlock mechanism, and protected inputs and outputs.
Productivity & Data Logging
Logs work cycles, average and total load lifted, fault history by shift, energy meter readings, and spare parts life cycles. Exportable analytics dashboards.
Versatile Connectivity
Standard: Wi-Fi, Ethernet, RS232/485, I2C, SPI, UART, SD Card, and battery-backed RTC. Optional: LTE NB-IoT, LoRa, GPS, and CAN Bus.
Product Line
IntelliKran® Product Range
Web-Enabled Edge PLC
IntelliKran® PLC
Full-featured edge PLC with built-in web server for crane and machinery monitoring, control, and data logging.
- Dual Core Xtensa LX-6 @ 240 MHz
- 19 DI / 8 Relay + 11 MOSFET outputs
- Wi-Fi, Ethernet, NB-IoT LTE
- 0° to 60°C operating temp
Access Control & Safety Compliance
Machine Access Device
RFID-based operator authentication with pre-start checklists, shift-gated access, audit logging, and remote lock/unlock for cranes and industrial machinery.
- RFID & PIN operator authentication
- Digital pre-start inspection checklists
- Fail-safe machine enable relay output
- Remote lock/unlock via web dashboard
Mobile HMI
IntelliHMI
Android app for phones and tablets enabling Bluetooth machine control, configurable widgets, and real-time feedback visualization.
- Bluetooth up to 50m LOS
- IKS Mini/Mid/Max support
- Configurable controls
- Secure authenticated access
Safety System
IntelliKran® SidePull Avoidance System
Dual-axis angle-based edge safety module for detecting and mitigating off-axis SidePull loading in overhead crane hoisting applications.
- Dual-axis X/Y hook inclination monitoring
- Programmable interlock outputs (UP, X+, X-, Y+, Y-)
- Wireless monitoring, configuration, and calibration
- 24 VDC, IP67, -40°C to +85°C
Collision Avoidance
Multi-level Collision Avoidance System
Real-time anti-collision monitoring for cranes operating at different heights with coordinated slowdown and stop control.
- Simultaneous position sensing of 4 cranes
- Hook position aware collision logic
- 5-10m configurable slowdown/stop range
- Upper and lower bay coordination
Collision Avoidance
IntelliKran® Collision Avoidance System (CAS)
UWB-based anti-collision system for two track-bound cranes with live distance monitoring, fail-safe outputs, and fast industrial integration.
- Designed for 2 track-bound cranes
- Working range options from 2-20m and 2-50m
- Three potential-free relay outputs
- 24VDC, 4-20mA, Wi-Fi configuration
Energy Monitoring & Control
IntelliKran® SmartEnergy
Industrial energy intelligence platform for cranes, generators, and critical electrical assets with remote monitoring and control.
- Three-phase voltage, current, power, and kWh analytics
- Remote ON/OFF control and programmable logic actions
- CANBus, Modbus RS485, Ethernet, and cloud-ready connectivity
- Rugged 24VDC industrial design with CE/RoHS compliance
VFD Monitoring & Control
IntelliKran® Drivelink
Industrial drive connectivity platform that reads live motor and energy data from VFDs while enabling remote diagnostics, control, and online parameterization.
- Reads VFD data over RS485 Modbus or Ethernet
- Motor status, faults, energy, and operating values online
- Remote parameterization and commissioning workflows
- Start/stop control support for selected applications
Crane Networking
IntelliKran® Wireless Bridge (WB)
Industrial wireless data link between EOT cranes enabling real-time position, interlock, and load sharing — preventing accidents in tandem crane operations.
- Real-time position & interlock sharing between cranes
- Load summation for combined structural capacity enforcement
- Automatic slow/stop on partner crane fault or overload
- Industrial-grade wireless, rugged 24VDC design
Indoor Positioning
IntelliKran® Real Time Location System (RTLS)
High-precision indoor GPS for cranes, vehicles, and assets where satellite GPS cannot operate.
- Centimeter-level UWB option for high-accuracy zones
- Ultrasonic RTLS option for robust indoor tracking
- Live position feed for PLC, SCADA, edge, and cloud
- Designed for factories, warehouses, and logistics bays
Ready to modernise your crane operations?
Speak with one of our engineers. We will help you select the right IntelliKran® configuration for your application and guide you from initial specification to commissioning.