INTELLIKRANE SYSTEM

AN INTELLIGENT CLOUD BASED OVERHEAD AND GANTRY CRANE CONTROLLER WITH EDGE COMPUTATION

Industrial IOT Functions

Highest Safety Standard

Cloud Based Application

Windows & Web App

Life Time Data Storage

Protected Access Control

INTRODUCTION

WIFI Connectivity, Web and Mobile App for Remote Monitoring
Data Logging to 16GB SD Card
Google Firebase Backend as standard
AWS, Google IOT core over MQTT customization Possible
Battery backend Real Time Clock�
Suitable for Overhead, Gantry and Semi-Gantry Cranes
Designed as per the Highest Safety Standard
Can be installed on New and Existing Cranes
Simple and Straight forward installation
High Quality Polycarbonate DIN Rail Enclosure
OEM Customization possible
Passcode protected against Unauthorized Access
Data Backup and Restore feature
IS0 12482, FEM 9.755, FEM 1.001, 2006/42/EC Machinery Directive etc.

APPLICATIONS

INDUSTRIAL IOT FUNCTIONS

Programmable for upto 2 WiFi connection
WiFi APN for offline programming of the controller
SD card slot with 16GB card slot for data logs and settings
Quick data and setting restore
Lifetime data storage on Firebase backend
Customization possible for other backend such as AWS, Google IOT core over MQTT at additional cost
Remote monitoring of real time values such as load, angles, operation info, outputs and error
Admin panel for crane supplier and user panel for crane user
Remote programing with password protected access control
Programming , Faults, Loading history, Maintenance and load test logs
Data analytics and reporting (Under Development)

CRANE FUNCTIONS

Load measurement and Overload protection of upto 2 Nos Hoists
Load Summation
Slack Rope measurement and protection
Secondary Overload Protection
Side-Pull Protection
Data Logging for operational trip events
Motor CDF and starts per hour calculations
Motor violations monitoring
Crane Design working period (DWP) calculation as per ISO 12482
Hoist Safe working period (SWP) calculation as per ISO 12482
Operating hour counter for Hoist, Cross travel and Long travel motions
Error handling and notifications
Password Protected access levels
Backup and restore facility

SAFETY FEATURES

OPERATIONAL SAFETY

Admin and User Access
Double Stop Relays
Load Cell Cable Detection
Angle Sensor Cable Detection
Over Load Protection
Side Pull Protection
Slack Rope Protection
SWP Alarm
DWP Alarm
High quality industrial grade Components
Double Data Backup

INPUTS & OUTPUTS SAFETY

Redundant output Relay activation
Outputs start interlock
Pendant start interlock
Double E-Stop relays
Protected inputs and outputs

MCU & PROGRAM SAFETY

Software watchdog timer
Hardware watchdog timer
E-Stop via Interrupt
Timer on HMI test inputs
Interlock on HMI test inputs and pendant inputs

WEB APP AND CLOUD

Double Wifi Setting to ensure connectivity
Lifetime Persistent cloud data
Data backup in local SD card incase of connection loss
Activity logs of setting changes, maintenance and load test
Fault detection and reporting system
Maintenance schedule Planner and reports (Under Development)

EXTENSION MODULES

(Under Development)

Limits and no-go Zone module
Brake control and feedback module.
Anti-collision module.
Anti-collision between cranes at different heights.
Soft travel speed controller. – Smooth Switching between windings
Supervisory controls and Remote monitoring of multiple cranes over LAN
VFD controls and programming.
Oil and Temperature Sensing modules
Vibration Sensors
Control Panel, Platform Door and other interlocks module
Hoist encoder module
Other customizations possible as per customer requirement

APP DASHBOARD

CUSTOMIZATION

CUSTOMIZATIONS ARE POSSIBLE FOR OEMs SUCH AS

Backend modification to AWS, MQTT or your preferred SAAS

White labeling of components and Web app

Modification of Labels, Housing Color ETC.

Functionality and Firmware of the controller

Look and functionality of the web app

Additional sensors and peripherals

PLEASE CONTACT OUR SALES TEAM TO DISCUSS FURTHER ON THE CUSTOMIZATION REQUIRED